Visiting Mexico City's Newest Metro Tunnel: How the Country

The country's largest TBM, a 10.2 m (33.5 ft) diameter Robbins EPB, is excavating Mexico's first new rail route in 10 years, below southern areas of the city. The 7.7 km (4.8 mi) long Mexico City Metro Line 12 is being excavated just 7 m (23 ft) below downtown areas in mixed ground including watery clay and boulders up to 800 mm (32 …

Archives

The crew anticipate the first breakthrough of the Robbins EPB at Agra Metro. The Robbins EPB breaks through to much fanfare at Agra Metro. ... The 7.95 m (26.1 ft) Single Shield Robbins TBM boring the 3.5 km (2.2 mi) long Ashbridges Bay Outfall tunnel is seeing record setting progress for the City of Toronto, ON, Canada. The machine, operated ...

Evaluation of the Adaptability of an EPB TBM to Tunnelling

Published 28 Jul 2021. Abstract. The adaptability of an earth pressure balance (EPB) tunnel boring machine (TBM) to complex geological strata needs to be evaluated when a tunnel …

Safe excavation of large section tunnels with Earth Pressure …

The Herrenknecht S-574 EPB-TBM is not completely explosion-proof, but it was specifically designed to safely excavate gassy rock masses thanks to the implementation of technological solutions and safety procedures that completely avoid exploding mixtures and ignition sources (Dantini et al., 2000) to coexist simultaneously …

EPB TBM Detail

At the end of June 2023, the machine turned in an impressive advance rate of 1,224.13 m in one month – a record for Himalayan geology and believed to be a TBM record within the Indian Subcontinent. more >

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Single Shield

Robbins Single Shield TBMs are available in diameters from 1.6 to 15 m (5 to 50 ft). All Single Shields are equipped with high-speed segment erectors for rapid tunnel lining installation. To steer the machine, the cutterhead is …

Effect of Clogging on EPB TBM Performance: A Case Study in

This study was conducted in Istanbul Akfirat Waste Water Tunnel to determine the effects of clogging and foam injection ratio (FIR) on the EPB TBM …

Latest Developments in Shield TBM Selections & Design for …

As the principle of an EPB is to develop pressure by creating friction in the screw conveyor and to operate with a full excavation chamber, EPBs are prone to develop high wear rates in abrasive geology. The general layout of an EPB machine is illustrated in following sketch Fig. 1. Fig. 1 Schematic sketch of EPB TBM

Robbins

At the Mill Creek Drainage Relief Tunnel in Dallas, Texas, USA, a Robbins Main Beam TBM underwent an in-tunnel diameter change for the first time in the industry. The machine went from 11.6 m diameter to 9.9 m diameter through teamwork, perseverance, and top-notch engineering. Watch the video to find out more about the ground-breaking process ...

EPB TBM Spec Sheet

EPB TBM Spec Sheet. Posted by Robbins | May 30, 2017 | Brochures & Spec Sheets. Robbins has integrated over 60 years of TBM design and jobsite …

Prediction of earth pressure balance for EPB-TBM using

The EPB-TBM is broadly applicable in soft ground excavation for urban tunneling projects. Under adverse geological conditions, the effective face support …

A Tunnel Boring Machine Makes Mining History in Australia

Cutterhead: The rotating circular structure on the front of a tunnel boring machine in which the cutting tools are installed and the spoils are picked up from the tunnel invert.. Disc cutter: A disc-shaped cutting tool that cuts hard rock or mixed ground when mounted to a TBM. Dual Mode "Crossover" TBM: A TBM that combines characteristics from hard rock and …

Kapil Bhati

At the helm of SHAIL Tunnelling & Infra is our visionary founder and Managing Director, Mr. Kapil Bhati, a name synonymous with leadership in the industry. His extensive experience as the former Managing Director of Robbins Tunnelling & Trenchless Technology Pvt Ltd. which was founded in 2005, is a testament to his expertise and commitment to ...

Variable Density TBMs as a solution for tunneling in difficult …

Variable Density TBM technology has propelled a wide range of successful projects around the world. Although there are many different types of variable density TBMs, the common underlying principle that defines them stays the same. By combining features of EPB TBMs and Mixshield TBMs, it is possible to improve the face support

Emisor Oriente

One Robbins EPB was launched for Lot 1 on July 13, 2011 – a change from its originally scheduled tunnel drive at Lot 5. A flood at Lot 1 delayed the Herrenknecht machine that was originally designated to bore the area for six months, prompting the contractor to begin boring with the Robbins EPB. ... The TBM—launched from the …

Multi-mode TBM

Multi-Mode TBM with screw conveyor and machine belt to change flexibly between EPB and open mode. 1. Combination of EPB and Open-face TBM. EPB Shields with screw conveyor in the invert section can be driven in the conventional closed EPB mode and also in the open mode. The excavation chamber and screw are only partly filled in this case.

Tunnelling: Today's TBMs do it all

An 11-meter CRCHI EPB, Victory, is said to be the largest-diameter TBM exported from China to Europe. The contract will see Gammon deliver two 1,800m-long eight-cell tunnel structures for the APM and systems as well as all electrical and mechanical works for the tunnels. The APM and tunnels and the associated works …

Surface Settlement during Tunneling: Field Observation Analysis

We address the effect of three groups of factors on supplementary ground surface displacements during tunnel construction. The first group of factors includes the engineering and geological properties of the massif in which the tunneling is conducted; the second group includes the structural features of the designed tunnels and surrounding …

News & Media

Final Breakthrough at Bahçe-Nurdaği Railway. In June 2023, a resilient 8.0 m diameter Robbins Single Shield completed its second tunnel at Turkey's Bahçe-Nurdaği Railway. The machine completed 9.6 km of tunneling, adding on to the 9.2 km it completed in its initial railway tunnel in 2020. [...] Keep Reading. At the end of June 2023, the ...

The Light at the End of the Tunnel: The Positive Side …

The industry is all too familiar with Seattle's SR99 Tunnel and its TBM, known as "Big Bertha". More specifically, much has been written with regards to the TBM needing repairs after about 300 m of boring. …

Ground Control for EPB TBM Tunnelling

3.8 Use of Compressed Air or Semi-EPB Mode 36 3.8.1 Ground Conditions Unsuitable for Semi-EPB Mode 37 of Operation 3.8.2 Pressure Distribution Over the Face under Semi-EPB 38 Mode of Operation 3.8.3 Risk of Short-term Heave 38 3.8.4 De-oxygenated Air 40 3.8.5 Risk of Encountering an Open Path 40

Multi-mode TBM

Multi-Mode TBM with screw conveyor and machine belt to change flexibly between EPB and open mode. 1. Combination of EPB and Open-face TBM. EPB Shields with screw …

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What is an Earth Pressure Balance (EPB) Tunnel Boring Machine?

26.04.2022. Tunnel boring machines (TBMs) are highly specialized machines designed to bore through the earth to construct a variety of infrastructure, from super-highways to …

Ground Control: Mitigating the Inherent Risks of Urban …

The 7.7 km (4.8 mi) route is being excavated just 7.5 to 14 m (25 to 45 ft) below downtown Mexico City. The 10.2 m (33.5 ft) diameter Robbins EPB is surfacing into eight cut and cover station sites during …

Avoiding Sinkholes during Mechanized Closed-Face …

lar tunnel boring machines (TBM). Two common types of TBMs are slurry TBMs and earth pressure balance (EPB) TBMs. While the tunnel shield and completed segmental tunnel linings (usually discrete precast concrete panels assembled together or precast rings) are relatively safe, the TBM excavation process can be potentially dangerous.

60 Years of Tunnelling

Robbins is continuing its tradition of innovation with a range of new developments, from EPB-specific disc cutters for mixed ground, to specialized ground support, to a new method of TBM assembly. The Onsite First Time Assembly (OFTA) method was first developed at the Niagara Tunnel Project in 2006 (Fig. 6), where it enabled the swift assembly ...

Innovations and Limitations of Two Long-Standing Soft Ground TBM

The following article gives an overview over the differences between EPB and Slurry TBMs and shows innovations and limitations of these two philosphies of boring tunnels. EPB and Slurry TBMs, first developed in the 1960s and refined in the decades following, were designed around very different philosophies. Though both prototypes originated in ...